Production Line for Wedge Wire Filter Screens

The CRM2025-WE wedge wire screen machine is designed for the production of filter elements (slot screens) and supports a diameter range from Ø220 mm to Ø956 mm, with lengths of up to 8 meters in its standard configuration. The complete production line consists of a round wire drawing machine, a precision rolling mill, and a filter screen welding machine, ensuring high-efficiency and high-precision manufacturing.

Extensive Range of Options:

A wide variety of sizes and shapes are available for both working and support profiles, ensuring compatibility with projects of all scales and applications — from ultra-fine filtration to structural or architectural designs.

For example, we offer fine filtration screens equipment featuring a 0.5 x 1.2 mm working profile wire with a 0.02 mm slot opening, all the way up to larger-scale or decorative applications utilizing a 5.0 x 10.0 mm profile with a 20 mm gap.

Stainless Steel Flat Profile Wire Screen

The stainless steel flat profile wire screen is available in multiple standard profiles and structural configurations. It is manufactured using stainless steel "V"-shaped profile wires, welded to support rods that may be "V"-shaped, square-shaped, or convex, depending on the application requirements. The welding process forms a rigid and stable panel structure.

These wire screens provide high mechanical strength, uniform slot openings, and extended service life. The screen surface is flat and smooth, featuring precise rectangular openings suitable for filtration, separation, or sizing applications in industrial environments.

V Profile Wire Screen Welding Machine

Screen diameter: Minimum diameter 20 mm, maximum diameter 200 mm

Copper wheel lifting: Servo CNC 

Gap Setting:0.02-10mm

Screen tube length: Max. 2000 mm

Welding speed :0-50 rpm

Welding accuracy: +/-0.01mm

Welding machine power: Medium frequency DC welding machine 600A

Screw specifications:6310-2500 mm ground screw

Servo Motor Drum dual drive servo motor: 3.5KW Screw servo motor 2KW

Production cycle:90 days

Equipment power: 25KW

Equipment power: Three-phase four-wire 380V

Wire Width Wire Height Relief Angle Typical Support Rods

What types of wedge wire production line do you manufacture?

Our equipment is capable of producing a wide range of stainless steel wedge wire products, including wedge wire screen plates (flat or curved), screen cylinders (radial or axial flow), water filter nozzles, distributor assemblies (center pipe with laterals), resin traps, conical screens, intake screens for water sources, and support grids for reactors or pressure vessels. These products are widely applied in industries such as water treatment, petrochemicals, food processing, mining, and papermaking. Custom fabrication is available based on customer drawings or specific application requirements.

Can you manufacture according to custom drawings or specifications?

Yes, we can manufacture wedge wire production line according to custom drawings, specifications, or application requirements provided by the customer. Our engineering team can assist with design optimization, material selection, and structural configurations to ensure the final product meets performance, durability, and installation needs. We also support OEM and specialized solutions for unique industry applications. 3D models or sample references are welcome to streamline the production process.

What are your standard and custom profile wire shapes and sizes?

Standard Profile Wire Shapes

• V-shaped (Triangular) — Most commonly used

Offers precise slot openings, non-clogging design, and high strength.

• Trapezoidal or Modified V-shaped — Optional variations for specific applications.

• Convex (Rounded Top) — Used where smoother flow or specific strength profiles are needed.

Common Wire Sizes (Width × Height in mm)

(These can vary depending on your slot opening and strength requirements)

• 0.75 × 1.5 mm

• 1.0 × 2.0 mm

• 1.5 × 2.0 mm

• 2.0 × 3.0 mm

• 2.2 × 3.5 mm

• 3.0 × 4.6 mm

• 3.3 × 6.2 mm

• Customized dimensions available upon request